Sustainable efficiency upgrade of a pumping station

The Krimpenerwaard pumping station, on the Lekdijk between Bergambacht and Lekkerkerk in the Netherlands, received a major upgrade in 2020. Stork converted the pumping station and installed a BVOP VVT pump turbine developed in-house. The unique feature of this pump turbine is not only that fish can swim through it safely, but also that it generates energy.

The Krimpenerwaard pumping station

The Krimpenerwaard pumping station pumps water from the ditches in the Krimpenerwaard to the Lek and can also feed water from the Lek to the Krimpenerwaard if more water is needed in the polder. In this way, the pump contributes to dry feet and sufficient water for over 50,000 people in the area.

Compact power plant

Nowadays, during warm periods, it is increasingly necessary to pump water from the Lek into the polders. The pumping station has recently been able to utilize the energy potential of the drop between the Lek and the polder. The pump installed by Stork also has an efficient turbine function. This means that energy can be generated during the process of releasing water into the polder. Overall, the pumping station can thus earn back a third of its electricity consumption.

Friendly to fish and the environment

The pump turbine and the concrete snail shell were designed with the well-being of fish in mind. In the concrete snail shell, fish-friendly pipelines were made, and the propeller was also designed to be extremely fish-friendly. Thanks to this elaborate concept, the pump has been proven to be fish-friendly according to the NEN 8775 standard (>97% fish-friendly), for both the pump and the turbine function. To make the pumping station completely fish-friendly, the valves in the pipes and the duckweed fences were also adapted, so that fish do not hurt themselves on sharp edges or corners.

The pump also has an environmentally friendly bearing and pump shaft seal: Where contact with the pumped medium can occur, the pump is water-lubricated and no grease is used. This prevents potential contamination of the surface water.

Total Cost of Ownership

From the beginning of the project, there was close cooperation between the pumping station and Stork Pumps. In addition to the requirements in terms of conversion time, capacity, the environment and fish-friendliness, a great deal of attention was also paid to the Total Cost of Ownership of the entire installation. The design is robust and implemented in such a way that only minimal maintenance is required.

A customer-specific design was made of the impeller and the volute based on the requirements of the pumping station. Thus, an optimal performing pump was designed, based on the desired capacity and head, combined with optimal operation. This allows the pump to run optimally in its operating range and ensures maximum efficiency during both pumping and turbine operation. Moreover, this also has a positive impact on the life of the plant.

Preceded by the design phase and the production of the pump turbine in Stork's workshop in Hengelo, the on-site installation of the pump started in mid-April. For this project, it was decided to use a prefabricated pump casing, which had a favorable effect on the construction time. The conversion project was completed and commissioned at the end of 2020 to the satisfaction of the customer.

 


 

This is one of the examples of equipment upgrades that will be addressed during the webinar ‘Sustainable Efficiency Upgrades’ on Wednesday 24 November.

Both rotating and static equipment such as compressors, turbines, boilers, burners have a great impact on the efficiency of your production processes. Join our webinar on Sustainable Efficiency Upgrades to hear about smart solutions and proven cases, that have had a big impact on other asset owners' OPEX and carbon footprint.

Join us and hear about some practical examples that our Subject Matter Experts will share with you to help you improve efficiency of your production processes.

>> Reserve your seat today!

Would you like more information about this project or the services and products of Stork Pumps? Please contact Geert Hoeflaak (geert.hoeflaak@stork.com | +31 6 12 070 268).


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